- DP60 Electronic material dispersants
DP60 dispersant This product is an innovative polyester-amine block copolymer aqueous solution. It realizes the construction of a three-dimensional network structure through molecular design. It is specially developed to solve the agglomeration problem of carbon-based nanomaterials (graphene, carbon nanotubes, atbp.) and lithium-ion battery materials (silicon-carbon anode, ternary cathode, atbp.) during wet grinding and spray drying. Characterized by FTIR and GPC, its molecular weight distribution D50 = 2000-5000Da, containing 30% active amino groups (calculated in KOH).
- Data ng produkto
Komposisyon:
It is a polymer containing multiple functional groups.
The structure is as follows:
Polyester segment: Contains carboxylic acid/ester functional groups;
Amino segment: Contains quaternary ammonium salt modified groups
Core mechanism:
- Multi-level dispersion system: The primary steric hindrance layer is formed by the flexible winding of polyester chains.
- Stereo-anchoring effect: The amino functional group forms a coordination bond with the surface defect sites of the carbon material.
- Solvent synergy: Forming a hydrogen bond network with NMP to improve mass transfer efficiency.
Karaniwang mga katangian:
Hitsura: light-colored transparent liquid
Viscosity: 120-180s (25℃, 4# cup)
Solid content: ≥99.5%
Amine value: 28-32mg/g (KOH)
Halaga ng pH: 8.5-9.5 (25℃)
Density: 1.15-1.25g/cm³ (25℃)
Water content: ≤0.1%
*, The values shown in this data describe typical properties and do not constitute specification limits.
- Mga Aplikasyon
Recommended application process:
- Nano-scale wet grinding process
Process flow: raw material pre-dispersion → high-speed shear emulsification (12000rpm, 20min) → grinder (3000rpm, 4h, temperature control 50℃) → centrifugal impurity removal (12000g, 20min) → vacuum drying (60℃, -0.09MPa)
Recommended Levels:
①、Recommended dispersant addition: 20~50% (relative to carbon material)
②、Grinding media: zirconium oxide beads (Φ0.5mm, accounting for 80%)
*. The above data are empirical dosages, and the optimal dosage needs to be determined through a series of tests.
- Spray drying process optimization
Parameters | Recommended values | Mechanism of action |
Feed concentration | 15-25wt.% | Control droplet size and thermal stress |
Air flow | 20-30m³/h | Improve atomization efficiency and heat exchange rate |
Inlet temperature | 180-200℃ | Optimize solvent evaporation gradient |
Outlet temperature | 80-100℃ | Prevent thermal decomposition of materials |
- Typical application cases
Case 1: Preparation of graphene quantum dot dispersion
Formula: 10g graphene quantum dots + 3g HHDF-60 + 80ml deionized water
Effect: DLS measured particle size 8nm (PDI<0.3), transmittance>92%@550nm
Case 2: Silicon-carbon composite negative electrode slurry
Process: 15kg Si-C particles + 1kg HH-DF60 + 60kg NMP
Performance: slurry viscosity 3000cP@60rpm, tap density 1.4g/cm³
- Safety and environmental protection data
Item | Data | Compliance Standard |
LD50(rat oral) | >5000mg/kg | OECD 401 |
LC50(inhalation) | >2000mg/m³ | GBZ 2.1-2019 |
Biodegradation rate (28 araw) | >90%(CO₂ release) | OECD 301B |
EC50(aquatic organisms) | >100mg/L | ISO 6343 |
- Technical advantages
- Low temperature stability: can remain stable for more than half a year below 40°C (accelerated test verification)
- Multi-material universality: also effective for wide bandgap materials such as LiFePO4 and TiO2
- Process compatibility: seamless connection with existing lithium battery production lines, transformation cost <5%
- Packing specifications
1*25kg; 1*1000kg plastic barrel; packaging can be selected according to customer requirements.
- Storage & Transportation
Warning: This product is flammable, with a flash point of 90℃. Ventilation and explosion-proof are required during operation. Store in a cool and ventilated place, and avoid exposure to sunlight.
- Shelf life
The shelf life of unopened products is 18 months from the date of production.
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The data in this manual are based on laboratory tests and typical working conditions. For actual application, please refer to the results of small tests. It is recommended to establish a material compatibility database and monitor the dispersion state in real time through surface contact angle (θ<30°) and Zeta potential (ζ>+30mV).
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